Application area gauging
The touch-free automatic measurement of test parts is one of the strengths of NeuroCheck systems. With one and the same sensor system, various components can be tested with a high test speed and repeatability without reworking. When measuring individual objects or distances between objects and properties of entire object groups, accuracies in the range of 5 to 10 μm are obtained depending on the image field.
Inspection of injection needles
Medicines used directly on human beings are subject to special monitoring requirements. In this application, injection needles are tested for blunt or deformed tips. The cannula is viewed by NeuroCheck via a special optical system from two directions, in order to be able to check the bending of the needle and, on the other hand, the cannula tip and the cannula tip. A qualifiable documentation according to FDA CFR21 Part 11 is available from NeuroCheck.
Inspection of cans
In this application from the food industry, preservatives are tested for their roundness or ovality. Furthermore the floor and the edges are checked for defects, leaks, dents and foreign objects. With NeuroCheck, a high-speed system was implemented, which allows a throughput of 20 parts per second. The system is characterized by the fact that it can cope with a high variance of dosage types.
Surveying and assembly control of pump atomizers
Visual check of the piston clearance and the correct assembly of the ball and the spring. These pumps are used for pharmaceuticals (for example, nasal sprays) and cosmetics (for example Sun Lotions).
Measurement of electronic parts: Verification of connector pins
In this application example, the correct alignment of connector pins (X and Y direction) on a motor management module for the English automotive supplier Delphi Electronic Systems is inspected. The inspection results are used for the final inspection prior to delivery and are simultaneously archived in the central company database.
Measurement in gearbox manufacture
This application is concerned with the quality inspection of the toothing of clutch bodies, which are installed in manual transmissions of motor vehicles. A large number of different component variants have to be used to check several criteria such as web width, contour stroke, symmetry, tooth shape, etc. The task was implemented by a combined use of digital line and area cameras.
Gauging and presence control in the toy industry
With this application, the use of NeuroCheck ensures the high quality of the magnetic bars in the world-famous design game Geomag. The particular challenge in this application lay in the particular production cycle, which required the evaluation of 16 images within 300ms.
High degree of quality assurance
The measurement of inspection parts is often about accuracy up to the micrometer range. Our machine vision experts advise you with their many years of experience in the field. Contact us, because we look forward to new challenges.
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Copyright notice for the photos used on this page:
Image header – © NeuroCheck
Images injection needels – © Fotolia, ExQuisine
Images cans – © Fotolia, Schwoab
Images pump atomizer – © Fotolia, sveta
Images pin – © Fotolia, Bernd Jürgens
Images gearbox – © Fotolia, loraks
Images toy – © Fotolia, roxcon
Images contact – © designed by Pressfoto – Freepik.com